K2 y K2 central

Automation of concrete plants, your best investment.

PLANT MANAGEMENT K2

Advanced concrete production control and automation system

K2 and K2 Plant provides you with the most comprehensive concrete batching plant production management solution. A system that provides an offer to each and every one of your needs throughout the manufacturing process.

YOUR PLANT WILL NEVER BE THE SAME AGAIN WITH OUR ADVANCED AUTOMATION SOLUTIONS.

Boost your profits. Replace your manual processes, optimising your operations to save time, resources and costs.

Increase your visibility. Quickly and easily check the status of your production plant, almost at a glance. You can make more accurate predictions and assign resources more efficiently.

Find solutions with a proactive approach. Save time, resources and materials, addressing the situation before it becomes a problem.

Achieve a constant quality

With the automation of the K2, you can guarantee constant quality levels easily, ensuring the trust and satisfaction of your customers; therefore, you can increase your efficiency and profitability.

Simplify your processes

Automating means simplifying; simplifying means saving time, preventing problems, improving performance and increasing the satisfaction and trust of your operators.

K2. A comprehensive system that allows you to control production automatically, from start to end.

Creating and managing mixture ratios

Key and special formulations, without limits and with the option to make changes at any time.

Production planning

Optimise your planning processes, based on logs and with the help of artificial intelligence systems. Make the most out of your facilities.

Concrete mix and dosage

Control your production processes at all times and detect problems, even before they occur.

Quality control

Control the quality of the products you manufacture at all times, as the means to earn the trust of your customers.

Sales management

Integrate the production reports and logs in your sales planning processes and optimise your business strategies.

Monitoring and reports

A noteworthy competitive advantage, thanks to the comprehensive reports of K2, which will help you prepare your strategic planning processes.

RealScale, a control system that warns in real time of failures in the load cells, ensuring the correct weighing of all the components in the concrete preparations.

RealScale is a control tool incorporated into Frumecar’s concrete plants that ensures all preparations are weighed correctly in real time, while also detecting failures in the equipment’s load cells and notifying accordingly. The system uses Frumecar’s exclusive software, which works in coordination with a Siemens component to continually monitor the system.

This innovative feature helps the concrete manufacturer to avoid any formulation issues during manufacture Frumecar’s K2 system detects any anomalies (actual amount of cement in the concrete, a fault in a component, etc.) and then triggers an alarm and provides a realtime diagnosis, thus avoiding any serious problems that can occur if there is an undetected weighing failure.

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Components

K2 is an integrated system that combines the best SIEMENS industrial hardware components with state-of-the-art software developed by Frumecar’s “Intelligent Systems” department. An unbeatable combination to optimise your results.

Control panel

Advanced interface, designed by Frumecar.

The control system of any production system, with top-performance features and a user-friendly interface.

SIEMENS PLC Controller

The core of any system.

State-of-the-art Siemens equipment, adapted to your needs.

SIEMENS Touchscreen

Auxiliary control panel.

Allows you to operate the plant without the assistance of the main plant equipment.

SIEMENS Network analyser

Guarantees that all is in perfect running order.

Analysis equipment to guarantee that signals are transmitted correctly and that the units are operating properly.

SIEMENS Weight control systems

Automated high-accuracy scales.

Guaranteed constant production quality.

HYDRONIXS Humidity probes

Accurate calibration of the mix.

High-precision equipment to guarantee accurate and constant quality production processes.

Performance features

A good end product guarantees higher profits. Make sure you produce a good end product.

MIXTURE RATIO CONTROL

Creation and filing
Changes and variations
Multi-department classification
Logs

PRODUCTION CONTROL

Production control
Batch management
Concrete mix and dosage
Special concrete

SALES CONTROL

Delivery note management
Distribution management
Shipment control
Cost control

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DIGITAL TWINS

K2 includes “Digital twin”, an exclusive digital twin service for your plant, in which you can train, conduct tests and undertake R&D work without interrupting or requiring the intervention of the units in operation.

BACKUP COPIES

“Frumecar Secure Data”, automated backup copy service for all of your data and to ensure your peace of mind. Included with no additional charge in our FRUMECAR CLOUD management system.

REMOTE ASSISTANCE

You will receive our assistance at all times, regardless of the type of incident. K2 features a remote assistance service, from which we can monitor your units in real time and provide you with the advice you need.